| Understanding the load-history of a product while it is in service is a great place to start when designing new products to be fatigue resistant. It is also a great place to start when performing a failure analysis or equivalent damage modeling. However, massive amounts of load-history data can quickly overwhelm most engineering analysts and managers. | |
The solution is to present load-history in another form that is simpler and easier to interpret. However, before the data can be presented in another form, the load-history must first be reduced into an array of stress-reversal cycles and counts. The process for reducing the load history is called rain-flow counting. The final output is a histogram of stress-reversal cycles. |
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| In the graphics within this article, the load-history was reduced to an array of stress-reversal cycles through the process of rain-flow counting and then plotted in two histograms. The first is histogram of cycle ranges and the secondgraphic is a 3D range-mean histogram. The two plots are helpful for visually displaying the load-history. Based on the two one can interpret how stress reversal cycles are distributed during typical service. This information is critical for any type of fatigue or damage analysis. |
Engineeringhelper offers data analysis and rain-flow (stress-reversal)counting services for data that was collected by your team or ours. Contact our professional engineering staff to see how we can help with your next analysis.

Perform force gage and load cell calibrations with the PMLD-5000 XLT!






